12 Secret Steps to Open this Japanese Puzzle Box

I made a 12 step, 4 Sun Japanese Puzzle Box! It took a lot of tricky woodworking techniques to pull off. It takes 12 moves to open this small puzzle box and I think it's pretty crazy to think about all of those components into a wood box that is so small. I've always wanted to make a Japanese style puzzle box. Puzzle boxes are usually described in "suns", with 1 sun equaling about 3cm. My wood box is approximately a 4 sun puzzle box. This is the kind of woodworking that I love, making something fun and creative. Woodworking doesn't need to be utilitarian or serve a specific need. This project requires a ton of woodworking techniques and it is one of my biggest woodworking challenges in terms of precision. Each wooden part has to fit snuggly, yet still move freely. Making a wood box already requires a mix of woodworking skills, but trying to make a wood box with moving parts is a whole other ordeal. That said, while it takes a lot of patience it is completely doable when broken down into a series of small steps. Take it one step at a time and next thing you know you have a cool Japanese puzzle box.

My puzzle box requires 12 steps to fully open. When all said and done, it has a traditional interior compartment and a secret drawer that pulls out from underneath. To make this happen, the puzzle box has keys that move side to side, allowing parts to move up and down.

I loved making this project. If you want to give it a try, I have plans available on my website that break down all the steps necessary to make your own wooden puzzle box.

0:00 Designing a Japanese Puzzle Box
0:28 Cutting Joinery for the Box
3:48 Creating the Locking Mechanism
7:31 Making the Box Lid and Bottom
9:12 Making the Box Front and Back
10:52 Building a Secret Box Drawer
11:37 Applying a Wax Finish
12:17 How to Open a Japanese Puzzle Box

•• About NewtonMakes••
I'm Billy and I make fun things. Sometimes, it's something I need like tool storage ideas. Other times it's silly or nerdy stuff that I want to build. If you want to get ideas for making stuff, or just want to watch something entertaining then make sure you subscribe.

Like that sweet t-shirt I was wearing? Check it out here: https://newtonmakes.com/merch

•• My Links ••
Patreon: https://www.patreon.com/newtonmakes
Website: https://newtonmakes.com
Instagram: https://www.instagram.com/newtonmakes
Facebook: https://www.facebook.com/newtonmakes
Join this channel's Superhero membership to access perks: https://www.youtube.com/channel/UCC6IoQwiGlJ4K8TdcSMUzSg/join

Here's a list of tools and materials that I used to make this project. As an Amazon Associate I earn from qualifying purchases.
•• Tools & Materials ••
My Amazon Store: https://www.amazon.com/shop/newtonmakes
• Brass Setup Bars: https://amzn.to/3hDT350
• Table Saw: https://amzn.to/2RwQTJa
• Ripping Blade: https://amzn.to/30ZOJEV
• Cross Cut Blade: https://amzn.to/3kezMHf
• Grr-ripper Push Block: https://amzn.to/3IBPOrT
• Feather board: https://amzn.to/31C7d3m
• Compact Router: https://amzn.to/2RSJa7k
• Japanese Pull Saw: https://amzn.to/32YgD5C
• 1/8" router bit: https://amzn.to/36ibp8k
• Drum sander: https://amzn.to/2MyjpKG
• Planer: https://amzn.to/38LarPW
• Jointer: https://amzn.to/310uabK
• Drill Press: https://amzn.to/36yRj5U
• Double Sided Tape: https://amzn.to/3sOtnbd
• Narex chisels: https://amzn.to/36dM4dk
• Titebond Glue: https://amzn.to/3pjRPAu
• Combination square: https://amzn.to/3aPMN6n
• Random Orbit Sander https://amzn.to/2RxjkXo
• 120 grit sandpaper: https://amzn.to/2QW835c
• 180 grit sandpaper: https://amzn.to/39y5kVM
• Briwax: https://amzn.to/321dxxp

•• Graphics ••
Candles video clip by Samphan Korwong
Record video clip by Matthias Groeneveld

#finewoodworking #puzzlebox #boxmaking #howtomakeabox #woodworking #woodworkingfun
Be the first to comment